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Economy Pond Building Course at Pond Doc's Pond Construction Center

 

Designing the Plumbing
Design the Plumbing System of the Pumping and Filtering System of Your Pond

 

Further Reading

Pond Planning Pitfalls & Problems

Common Sense Guide to Purchasing Pond Equipment

 

Our Economy Pond Project

Here are the Decisions We've Made and the Tasks We've Completed During the Design Step of Our Project Pond:

 

  • The style we've chosen for our project pond is Natural with a waterfall made from rocks that will flow from the side of the house.

  • We've done a sketch of how we hope the pond will look when finished.

  • We chose the Cal Pump PW3500 for $209.95

  • We had to purchase an outdoor electric outlet extension cord at $12.95 because the cord on our pump could not reach the outlet.

  • For our filter we chose the TetraPond 4000 at $239.95.

  • We will locate the filter behind the waterfall.

  • We know that we want a 40 watt Emperor Aquatics Smart Ultraviolet Water Clarifier.  We do not know which exact configuration to get.  That will be decided once we design the plumbing system.

  • A by-pass will need to be included in our design so we can control how much water flows through the filter and the UV.

  • We decided to use 2" flex hose on the line from the pump to the waterfall and 1 1/2" flex hose on the by-pass.

  • The UV we'll use is Emperor Aquatics' Smart UV 40 watt - Item #EA02240-X112 for $279.95.

  • So far, we've spent $742.80 of our budget of $1950.

 

Step No. 2 - The Design (continued)

On the preceding page we chose the main pieces of equipment for our economy garden pond.  Now we need to put on paper the plumbing schematics and figure in all the hose, adaptors, fittings, valves and other miscellaneous hardware that we'll need.

  • The Plumbing

You don't need to be a plumber to build a pond but you do need to be a bit handy.  You'll get a crash course here on the fittings, valves and other plumbing parts used on the pond so don't worry.  Before we can put the plumbing system on paper (which is our next step in the Design Process of Pond Doc's Economy Pond Building Course) we must determine the size and type of piping we'll use. 

 

The Hose

If the pump is the heart of the pond, the hose is the artery system.  There are 3 types of hose commonly used in pond construction  -- Flex Hose, Hard PVC Pipe and Flex PVC.  Each has its advantages.  The common sizes of flex hose and hard PVC are 1/2", 3/4", 1", 1 1/4", 1 1/2" and 2" in diameter.  Flex PVC can most often be found in 1 1/2" and 2".

Flex Hose is usually black in color.  1 inch diameter size and larger are most often ribbed (like shown in the picture).  It's the thinnest but most flexible of all the options and is mostly used with submersible pumps.  The advantage of using flex hose is, by far, ease of installation.  Flex hose can be buried or covered over with mulch.

Hard PVC is the white pipe found at Lowe's Depot (how's that for not being partial to one company).  It's cheaper than flex hose and flex PVC and is the most durable of the three choices.  The downside to hard PVC is that it is the most difficult to work with.  Hard PVC is most often used in larger ponds with external pumps and filters.  We don't like using it with submersed pumps because it makes it difficult to pull the pump out during regular maintenance.

Flex PVC is thick and durable like hard PVC but it has a bit of flexibility.  Use flex PVC whenever you need the durability of hard pipe but don't want elbows in the plumbing to impede the pond water flow.

What Type and Size Hose Do You Need?

You can use one or all 3 types of hose in as many sizes as you need.  For the economy pond, however, we find it's better to just go with flex hose the whole way.  We must be able to pull the submersible pump out about once a week to clear the water intake. 

Smaller ponds (up to about 1000 gallons) with waterfalls no larger than a foot wide would use a 1" hose as a rule.  1200 gph Cal Pumps have 1" fittings for that reason.  I would use 1 1/4" hose for 2000 gph and 1 1/2" for 3000 gph.  Use 2" hose on ponds with wide waterfalls because you need a lot of volume flowing over the waterfall.

You might benefit from using more than one size of hose.  For example, if your filter and/or UV is on a bypass I would use the size hose the filter uses for the by-pass hose but you might use a larger size on the line that goes directly back to the pond via the waterfall.

If you have a fountain or statuary spitter chances are they use either 1/2" or 3/4" line.  You would tee-off from the main line using a reducing tee with barbed ends and a valve to control the flow.  More on installing tees later...  

Our Pond Project:

We will have a wide waterfall on our project pond and we'll be using a 3500 gph submersible pump.  We'll use 2" flex hose from the pump to the waterfall but I'll cut the size down to 1 1/2" for the by-pass to fit the filter intake. 

Now that I know I'll be using 1 1/2" flex hose for the by-pass I can order the UV set up with 1 1/2" barbed fittings.  It's Emperor Aquatics' Smart UV - Item #EA02240-X112.  The cost is $279.95

Homework:

Decide what type and size hose you'll use.

 

Sketch Your Plumbing System

Now it's time for the artistic side of us to come out to play...

Well, not right now - I'm stopping here.  Gotta get some sleep...

 

The Following Should be Decided and Completed Before Advancing to Step 3

  • Know What Style Your Pond will be and Do a Sketch of How It will Look

  • How Do You Want the Water to Return to the Pond?  Waterfall? Fountain?

  • All Your Equipment Should be Chosen and Ordered (Except for the Liner)

  • Do a Sketch of Your Pond with Equipment Placement and Shape

  • Have the Pond Shape Marked on the Ground

 

Proceed to Step 3 - Digging the Pond

Get prepared for the hardest part of building an outdoor pond.  The digging!

 

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