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Economy Pond Building Course at Pond Doc's Pond Construction Center

 

The Equipment
Choosing the Equipment and Designing the Plumbing System

 

Further Reading

Pond Planning Pitfalls & Problems

Common Sense Guide to Purchasing Pond Equipment

 

Our Economy Pond Project

Here are the Decisions We've Made and the Tasks We've Completed During the Design Step of Our Project Pond:

 

  • The style we've chosen for our project pond is Natural with a waterfall made from rocks that will flow from the side of the house.

  • We've done a sketch of how we hope the pond will look when finished.

  • We chose the Cal Pump PW3500 for $209.95

  • We had to purchase an outdoor electric outlet extension cord at $12.95 because the cord on our pump could not reach the outlet.

  • For our filter we chose the TetraPond 4000 at $239.95.

  • We will locate the filter behind the waterfall.

  • We know that we want a 40 watt Emperor Aquatics Smart Ultraviolet Water Clarifier.  We do not know which exact configuration to get.  That will be decided once we design the plumbing system.

  • A by-pass will need to be included in our design so we can control how much water flows through the filter and the UV.

  • So far, we've spent $462.85 of our budget of $1950.

 

Step No. 2 - The Design (continued)

On the preceding page we discussed the style of the pond and your homework was to sketch how you wanted your pond to look once completed.  Now it's time to choose the equipment.

  • Choose the Equipment

Once you have the style of the pond in mind and hopefully down on paper you can then determine how you are going to install the equipment and run the plumbing.  Before you can do this, however, you need to know what equipment you are installing.

The Pump

The Pump is truly the heart of the pond.  It circulates life-giving water and keeps the pond from becoming stagnant like a swamp.  The pump also runs the show so to speak.  It pushes the water through the filtering equipment and creates the waterfall and/or fountains.  It is the life of the pond and it's one of the most important pieces of equipment you can purchase.

 

What Size Pump Do You Need?

The rule to follow when you are building ponds of the sizes on which we're focusing (up to 2000 gallons) is that you want to circulate the water at least once an hour.  That means, right off the bat, if your pond is 2000 gallons you need a pump that will circulate 2000 gph (gallons per hour).  BUT - there are other factors to consider. 

How lively do you want your water?  Pee Boys only require 140 gph (and should not be the only water return method for ponds because it won't give your pond enough aeration) and water fountains that spray water up from the center of the pond take about 500 to 1000 gph for a nice display - but the waterfall can take up to 4000 gph if it's a couple of feet wide.  If your waterfall is higher than 10 feet and about 2 feet wide or wider you will need the pumping power of a 4000 gph pump.  You will lose gph with every foot you force the water UP.  This is called loss of head pressure.  The wider the water fall is the more water you need to cover it. 

Small ponds (less than 1000 gallons) need only about 1200 gph or less if the waterfall isn't more than a foot wide or very high.  Many waterfalls do fine with 2500 to 3000 gph.  If your waterfall is only a foot wide and doesn't have to go UP more than a couple of feet or so 2500 gph will give you a white water type of movement.  1500 gph will give you a quiet bubbly effect. 

When in doubt go up to the next size pump.  You can always valve the gph down if needed and there is generally only a matter of $20 or so difference in price.

Our Pond Project:

The waterfall will be 3 to 4 feet in height and about 2 feet wide.  I want a lot of splash so I'm going with a pump that can give me 3500 gph.  In fact, I've chosen Cal Pump's PW3500 for $209.95.  Click HERE to see the pump we chose.

Homework:

Choose your pump.  Click HERE to go to the pump page of Pond Doc's Online Water Garden Center's Catalog.

Placement of the Pump

The best place in the pond to locate your submersible pump is as far away from the water return as possible.  This will create flow throughout the whole pond so no areas are left uncirculated and become stagnant.  You'll want this location to be the deepest end of the pond.  It will basically sit on the bottom of the pond.

Pump Considerations

The submersible pumps that are used for economy ponds require only regular 115 v household electricity.  They have the normal 3-prong plugs.  Most come with a 12 foot cord but some, like the Cal Stainless Steel, has 20 feet.  Where are you going to plug in the pump?  You need an electrical outlet close enough to where the pump will be located so the cord can reach it or you will need a heavy-duty extension cord rated for outdoor use. 

Another consideration you have with submersible pumps is how you are going to protect your pump's impeller from large pieces of debris and stop it from clogging up constantly.  Fish can be sucked up into the pump's intake so you need something that will prevent anything larger than dirt from going into the pump.  What you need is called a pre-filter.  Some pumps, such as Cal's Stainless Steel and PondMaster's Mag Drives, have optional pre-filters that you can order.  Utility style pumps, like Cal's PW series has small opening on the bottom of the pump that act as a screen.  Usually no pre-filter is necessary unless you just want to keep the tail fins of the fish from getting near the pump.  You can use a basket of sorts to set the pump in so long as water can easily flow into the bottom intake.   

Helpful Hint:  Don't waste your money on foam covers for any pre-filter for submersible pumps.  They clog constantly and actually get in the way of properly filtering your pond.  Use only screens and pull off any foam covers or filter pads so fine debris can travel through the pump and get filtered out externally by your biological / mechanical filter. 

Our Pond Project:

The nearest electrical outlet is on the exterior wall of the house on the patio.  It's too far from the pond for the 12-foot cord of our Cal Waterfall Pump to reach so we have to purchase a heavy-duty outdoor extension cord with several outlets.  This adds $12.95 to our expenses.

 

The Filter

The Filter on a pond serves two purposes.  It serves as a mechanical filter (removing dirt from the pond) and serves as a biological filter (providing the proper environment for the development of nitrifying bacteria).  If you are building a Water Garden that has NO fish you can by-pass this piece of equipment - but - you may want to filter your pond anyway - to keep the water garden clean.

If you are planning to have even the first fish --- do NOT treat this piece of pond equipment as an option. 

Some (un-enlightened) individuals say that you don't need a filter on your pond - even if you have fish.  If you stumble across a website that makes this claim - stumble on past it and leave it alone.  Never go back!  These people are crazy!  Okay - I'll agree with them.  You don't need a filter unless you don't mind dead fish floating around - how's that?

What Type Filter Do You Need?

First rule of choosing a filter - don't go with a submerged one.  They just don't do a good job of filtering and they are so aggravating and hard to deal with!  Most of them are no more than glorified pre-filters anyway.  Common sense states that if you want to clean the water you need to REMOVE the dirt - not leave it in the water.

With that said - let's explore the different kinds of filters that can be used.  Bead filters are just too expensive for our economy pond.  Yes.  A bead filter is THE KING of low-maintenance mechanical filtration but we are watching our budget closely on this project and we are going to sacrifice a bit on the low-maintenance side for a less expensive option.

Gravity filters are boxes that are installed at the waterfall or side of the pond and water falls out of them into the pond via gravity.  They are filled with various types of filtering media (ie. pads, brushes, bio-balls, etc.) and filter the water as the water gently passes through them.  They are cumbersome to maintain.  You have to remove the material and clean it.  Too much work for me!  Plus - although they are not usually as expensive as bead filters - they aren't cheap.  A bio-falls style waterfall unit is a type of gravity filter that cost a lot but have even less filtering ability.  I think we'll pass on the gravity style filters...

Ah - finally.  A filter that is not too expensive yet offers decent mechanical and biological filtering (if sized correctly) and isn't too hard to maintain.  The external pressurized filters should serve our purposes quite well.  There are several brands of this style filter on the market.  Some tend to last a little longer than others and some have backwash features that prevent you from having to take out the filtering materials inside when cleaning.  This is the low-maintenance feature that we like.

What Size Filter Should I Put on My Pond?

We spend a lot of time and space on our websites explaining the statement "labels lie" when it comes to pond equipment.  Filters rank right up there with UV's as the worst offenders.  Glorified pre-filters are labeled as biological filters.  A package of two thin pads in a waterfall box is called the "filter that never needs cleaning" - (which, by the way, means that if a filter doesn't filter out anything of course it never needs cleaning) - and the label on a 12" round canister with three little round spongy filter pads will claim that it will "filter up to 1000 gallons" is just - well - again - how do I say this - BULL. 

If a filter is sized too small what you will experience is having to clean the filter pads or other media every time you even look at the pond.  Who needs that?!  Plus it won't be significant enough to be able to handle the biological end of the filter equation.  So what is a pond owner to do? 

Listen to us.  That's what.

Basically take whatever the manufacturer says and cut it in half.  If the manufacturer claims that his (or her) product will filter ponds up to 1000 gallons you automatically assume that it will do a decent filtering job on ponds of 500 gallons max.  The only exception to this rule is, of course, the ProBead and SuperPro filters that we manufacture ourselves because we aren't going to over-rate our product's abilities out of GP (general principal).  

Now that I've aired my aggravation about the labels on pond products let me also tell you that unless we state that "the manufacturer says" we will give you the skinny on what the filter (or other piece of equipment) will in all reality do.

Our Pond Project:

We like the backwash abilities of the TetraPond Pressurized Filter and that will go a long way with keeping our economy pond project as low-maintenance as possible for the money.  Our project pond will be a little less than 1900 gallons and a TetraPond 2500 model would probably do okay but since we are almost at 2000 gallons and the difference in cost is only $40 we thought we'd go with the next size up.  Our choice of filter for our economy pond project is the TetraPond 4000 for $239.95.  Click HERE to see our choice.

Homework:

Choose your filter.  Click HERE to go to the filter page of Pond Doc's Online Water Garden Center's Catalog.

Placement of the Filter

The filter can go basically wherever you want it to go as long as you have the pumping power to get the water there and back.  The filter, itself, does not need a plug outlet nearby because the pump is the part that pushes the water through the filter.  If a filter has a UV add-on you would need to plug in the UV. 

Many filters can be buried up to their necks so they virtually disappear into the landscape.  Perhaps the most common place for the filter is just behind the waterfall.  The height of the waterfall tends to hide equipment plus it's right in line with the plumbing.  You can easily tap into the hose before it goes to the waterfall. 

Filter Considerations

Gravity filters and pressurized filters can only take so much water flow.  Gravity filters will overflow if more water is being pumped into the filter than leaving the filter and the pressurized filter will literally blow its top and/or leak if too much water pressure builds up inside it.  Each filter should be labelled with a maximum flow rate.

We don't want to dictate how much water flow we can have in our waterfall by the limitations of the filter so whenever we are pumping more water than the filter can take we can simply put the filter on a by-pass so that only a portion of the water goes through.  Not only will this prevent overflow and leaking or bursting it will actually give us a better filtering job.  If pond water goes through the filter too fast the solids do not get filtered out as well.  Too much pressure will literally wash the organics out of the filter while you are filtering the water and it all will end up right back in the pond where it doesn't belong.

By-passes are rather easy to install.  You'll need at least 1 tee and a valve to control the flow.  We'll get more into the details of the by-pass once we design our system.

Our Pond Project:

Our filter is a pressurized filter and our pump will give us too much flow for the filter to handle.  We will need to construct a by-pass just before the filter.  Our filter can be buried and we'll locate it behind the waterfall.  

 

The Ultraviolet Water Sterilizer

If you do not plan to add a UV Light to your pond just skip down to the bottom of the page.

An ultraviolet water clarifier (also called UV Light or Sterilizer) is a tube with 2 ports that pond water runs through.  The water is subjected to high-intensity ultraviolet rays while inside the tube which sterilizes the algae spores in the water so that they cannot reproduce.  What you end up with is clear water.

What Type of Ultraviolet Water Sterilizer Do You Need?

There aren't many "types" of UVs.  Just ones that go on the outside of the pond and ones that can be submerged.  There are very few, if any, submersible UVs that will clear 1800 gallons well so for the larger of our economy ponds the external UV Lights will do fine.  Actually the external UVs give you much better results anyway.

What Size UV Should I Put on My Pond?

Once again - "labels lie" when it comes to pond equipment.  A manufacturer may state that his 8 watt UV will clear up 2000 gallons.  Through experience we know better.  An undersized UV will mean basically that you have wasted your money.  The results should be clear water, not pond water that is hazy or with a green tint.  Once again, if you want to know the size you need for your pond just -- listen to us.

Unless we state on the description of the UV that "the manufacturer says" we will list what we know the UV will do.  Sometimes we'll list both ratings on a UV.  We tend to be very conservative because we don't want you to get a UV home that won't work for you so if you are borderline with the number of gallons you can stretch it just a bit. 

Our Pond Project:

Our project pond is less than 1900 gallons.  We like Emperor Aquatics Smart UVs for ponds in the size ranges of our economy ponds for many reasons.  We have chosen Emperor Aquatics' 40 watt Smart UV because POND DOC rates it at 1700 gallons in the sun and 1900 in the shade and I know that it's a conservative figure.  The 40 watt Smart UV should work very well for us. 

Smart UVs are available already equipped with the adaptors and connectors we'll need to fit on our system.  All I need to do now is find out exactly what size and type of hose we'll be using so that we can choose the one with the correct fittings.  Click HERE to see Emperor Aquatics' Smart Ultraviolet Water Sterilizers.

Homework:

Choose your UV.  Click HERE to go to the UV page of Pond Doc's Online Water Garden Center's Catalog.

Placement of the UV

Whenever possible locate your UV in line right after the filter.  You can't do this on gravity filters so you would need to place the UV in line before the filter in that case.  Do NOT bury the UV.  You can cover it with a light cover of bark or pine straw and you can hide it in the bushes but do NOT bury it.  That will void your warranty.  Do not lay the transformer (power supply) in any area where water stands after a rain.

You will need electricity nearby.  UVs use regular 115 v household current.  Most of them have long cords (of about 20 feet) but an extension cord may be necessary.  Again, use one rated for heavy-duty outdoor use. 

Ultraviolet Water Sterilizer Considerations

If water passes through the UV too fast the UV won't work.  Each model of UV Light will state a maximum flow rate.  Just like with the filter - we don't want our water flow dictated by the UV so if the pump sends the water through too fast for the UV to be effective you'll need to place the UV on a by-pass.  If you already have to put the filter on a by-pass you can put the UV on the same by-pass.

By-passes are rather easy to install.  You'll need at least 1 tee and a valve to control the flow.  We'll get more into the details of the by-pass once we design our system.

 

  • Design the Pumping and Filtering System

Now that you've chosen the main pieces of equipment you will need to actually put down on paper the design of how the parts will all fit together.

Click HERE to continue with Step 2 of our Economy Pond Building Course where we will design the plumbing system and get a detailed list of adaptors, hose, valves and other hardware that we'll need to make them fit together.

 

 

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